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Several crews known as "spreads" will build the
pipelines in sections. The plan assumes that the pipeline
will be separated into five construction sections for each
year of construction. The spreads will construct sections
ranging in length from 120 to 160 kilometres. The shorter
sections will involve construction of both the natural gas
and natural gas liquids pipelines. The longer sections will
involve construction of only the natural gas pipeline.
An average of 5,000 workers will be needed over the four
years of construction.
Each pipeline section, or 'spread,' will have crews working
on:
1. Surveying and
clearing the right-of-way
2. Right-of-way preparation
3. Hauling and stringing the pipe
4. Bending the pipe
5. Welding
6. Digging the trench
7. Lowering the pipe
8. Installing valves and special
fittings
9. Crossings
10. Backfilling the trench
11. Testing
12. Cleaning up
There are a number of steps in building a pipeline.
1.
Surveying and clearing the right-of-way. The right-of-way
is a narrow strip of land that contains the pipeline(s) and
is where all onsite construction activities occur. It is surveyed,
cleared of brush and trees, and levelled to give workers and
equipment access to build, inspect and maintain the pipeline.
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2.
Right-of-way preparation. The right-of-way will be
graded, and ice and snow or gravel pads will be built to allow
for the movement of ditchers, additional equipment, materials
and other pipeline construction activities.
3. Hauling and
stringing the pipe. Lengths of pipe are moved from stockpile
sites to the right-of-way. They are lined up along the right-of-way,
ready for welding.
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4.
Bending the pipe. A pipeline must cross over hills
and curve around special places such as lakes and sacred sites.
To accomplish this, a specialized pipe-bending machine is
used to bend some pipe to the shape of the land. The pipe
retains its strength and remains circular where it is bent
because of the characteristics of steel and the bending techniques
used.
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5. Welding. Welding
is a technique where another metal is melted and used to join
lengths of pipe. The area of the weld where the two pipes
are joined is actually stronger than the pipe, by design.
This
step is repeated a number of times until multiple pipe sections
are joined to form a pipeline. Automatic welding machines
are used where possible and some hand welding also takes place.
A rigorous quality assurance and quality control program is
followed to ensure the strength and quality of the welding.
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6.
Digging the trench. A trench, or ditch, must be dug
to allow the pipe to bury the pipe. The way the trench is
dug, and what equipment is used, depends mainly on the type
of soil. Alternates include bucket wheel trenchers, like those
used for the Norman Wells pipeline, and chain trenchers, like
those used for the Ikhil pipeline. Other digging equipment
will include backhoes.
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7.
Lowering the pipe.
Tractors with special arms called sidebooms are used to lower
the pipe into the trench. Care is taken to avoid damaging
the pipe and its exterior coating.
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8.
Installing valves and special fittings. Valves and
other connections are part of a pipeline. These assemblies
are installed as the pipeline is constructed. They include
shut-off valves that can block off sections of the pipeline
for maintenance.
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9. Crossings. A
pipeline will need to cross rivers and streams, roads and
other pipelines. Plans are developed in advance. Water crossings
can be completed either by "open cut" techniques
or by horizontal directional drilling. The selection of a
crossing method depends upon site specific criteria such as
fish habitat, water flow, and soil conditions such as rocks
and boulders. Generally, horizontal directional drilling is
selected for major river crossings where local soil conditions
permit the technique.
10.
Backfilling the trench.
Before testing the pipeline, the ditch is backfilled. Sometimes
the excavated soil is used to fill the trench and sometimes
other selected backfill is used. Care is taken to protect
the pipe coating from potential damage.
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11.
Testing. A variety of methods will be used to ensure
the integrity of the assembled pipeline and to comply with
code.
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12.
Cleaning up. The pipeline right-of-way and temporary
facilites such as camps will be reclaimed.
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